Manufacturing Engineering Intern
Theissen Training Systems (TTS) · Gainesville, FL
Aug 2026 – Present
- Increased weekly production capacity from 100 to 350+ Stationary Infantry Targets (SITs) and 5 to 40+ Stationary Armor Targets (SATs), bringing weekly output to $2M+ in GFP during a 4-month production cycle supporting 6 MILCON ranges through improved assembly workflow and production readiness.
- Built a 50-meter MAT track for first-article testing; conducted environmental and production-line quality validation testing following standard operating procedures (SOPs) and troubleshot hardware, firmware, and assembly failures.
- Referenced engineering drawings and Creo CAD models to manufacture electrical power distribution and communication networks using fiber optics, Ethernet, VDSL, and radio technologies for SITs on training ranges; programmed PDB/CNC circuit boards using Microchip MPLAB IPE.
- Managed procurement for 5 delivery orders valued at $3M+, sourcing 150+ COTS parts and tracking RFQs, vendor quotes, and purchase orders for 65+ custom-manufactured parts to support target assembly planning.
- Developed a production tracking dashboard translating shipping-sheet data into live palletization progress and shipment status to support production planning and on-time delivery.
- Fabricated a floor-anchored steel tooling jig using plasma cutting and welding to secure hydraulic actuators and other high-torque assemblies.
